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Vol. 34, No. 8(3), S&M3042

Notice of retraction
Vol. 32, No. 8(2), S&M2292

Print: ISSN 0914-4935
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Sensors and Materials
is an international peer-reviewed open access journal to provide a forum for researchers working in multidisciplinary fields of sensing technology.
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Sensors and Materials, Volume 35, Number 7(3) (2023)
Copyright(C) MYU K.K.
pp. 2515-2527
S&M3338 Research Paper of Special Issue
https://doi.org/10.18494/SAM4462
Published: July 27, 2023

Parameters in Injection Molding of Cooling Fan for Electronic Chips of Electric Vehicles [PDF]

Jui-Hung Cheng, Hsin-Hung Lin, and Jia-Hong Shen

(Received April 20, 2023; Accepted July 3, 2023)

Keywords: product design, mold flow analysis, Taguchi method, injection mold, cooling fan, temperature sensor, pressure sensor

This research was carried out to determine the appropriate range of sensing temperature and pressure of the injection mold system of the cooling fan for electronic chips of an electric vehicle. The advanced product quality planning (APQP) method and the Taguchi method were adopted following the measurement system analysis (MSA) of the International Organization for Standardization’s (ISO) technical specification (TS) (ISO/TS16949) and a production part approval process (PPAP) considering the chemical and mechanical properties of PBT-4130 as the material for the production of the cooling fan. In molding the cooling fan, time, temperature, and pressure are important factors. Thus, melt temperature, holding pressure, holding time, volume–pressure (V–P) point, melt injection, and cooling time in the injection mold process were investigated. Each factor was experimented with to find the optimal parameters at three different levels in the injection molding process. The result showed that the holding times of the melt at the holding pressures of 45, 55, and 65 MPa, melt temperature of 265 °C, and cooling time of 30 s were important for the production of the cooling fan. The precise and accurate sensing and control of temperatures and pressures were found to be critical for an injection mold system to manufacture high-quality products for machines or equipment. The results of this research provide important information and a basis for the appropriate use of sensors in designing an injection mold system for high-precision and high-quality plastic products such as cooling fans for electric vehicles.

Corresponding author: Hsin-Hung Lin


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Cite this article
Jui-Hung Cheng, Hsin-Hung Lin, and Jia-Hong Shen, Parameters in Injection Molding of Cooling Fan for Electronic Chips of Electric Vehicles, Sens. Mater., Vol. 35, No. 7, 2023, p. 2515-2527.



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