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pp. 4599-4620
S&M4584 Report (A) https://doi.org/10.18494/SAM6413 Published: August 27, 2026 Spatiotemporal Thermal Fault Prediction for Electromechanical Equipment Using High-density Sensor Arrays and Attention-enhanced Algorithm [PDF] Xuemei Yu, Feifei Xing, Bingtao Liu, Nan Zhang, and Jie Zhu (Received May 11, 2026; Accepted August 4, 2026) Keywords: thermal fault prediction, temperature sensor array, building electromechanical equipment, mathematical model
The stable operation of electromechanical equipment is vital for modern infrastructure. However, thermal faults remain a leading cause of unexpected shutdowns. Traditional single‑point monitoring and infrared (IR) inspections often fail to detect incipient, localized anomalies owing to limited timeliness and spatial resolution. Therefore, we developed a predictive system based on high‑density temperature sensor arrays and advanced spatiotemporal modeling. In the system, an optimized 64‑channel Class A PT100 resistance temperature detector topology with MAX31865 converters was deployed to capture dynamic thermal fields. A complete preprocessing pipeline, including denoising and feature engineering, ensured data integrity by suppressing stochastic hardware noise. The prediction model was established by integrating convolutional long short‑term memory (ConvLSTM) with a convolutional block attention module (CBAM), focusing on critical spatial regions. Quantile regression analysis was used for probabilistic fault estimation and a multi‑level warning system. The validation results of the system performance on a 75 kW pump for three months demonstrated that the ConvLSTM + CBAM model showed a mean absolute error of 0.50 °C, a 23% improvement over the ConvLSTM model. The model extended the average fault warning lead time to 52 min, representing a 150% increase compared with that of the LSTM model. These results show that dense sensor arrays combined with attention‑based deep learning deliver accurate thermal diagnostics comparable to IR imaging, offering a scalable solution for proactive industrial maintenance.
Corresponding author: Xuemei Yu![]() ![]() This work is licensed under a Creative Commons Attribution 4.0 International License. Cite this article Xuemei Yu, Feifei Xing, Bingtao Liu, Nan Zhang, and Jie Zhu, Spatiotemporal Thermal Fault Prediction for Electromechanical Equipment Using High-density Sensor Arrays and Attention-enhanced Algorithm, Sens. Mater., Vol. 38, No. 8, 2026, p. 4599-4620. |