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Vol. 32, No. 8(2), S&M2292

Print: ISSN 0914-4935
Online: ISSN 2435-0869
Sensors and Materials
is an international peer-reviewed open access journal to provide a forum for researchers working in multidisciplinary fields of sensing technology.
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Sensors and Materials, Volume 15, Number 2 (2003)
Copyright(C) MYU K.K.
pp. 101-112
S&M513 Research Paper of Special Issue
Published: 2003

Effects of Mask Misalignment and Wafer Misorientation on Silicon V-Groove Etching [PDF]

Songsheng Tan, Robert Boudreau and Michael L. Reed

(Received October 10, 2003; Accepted March 1, 2003)

Keywords: anisotropic, silicon etching, micromachining, MEMS, V-groove, misaligned

We present an analysis of nonuniform mask undercut which occurs during fabrication of V-grooves by anisotropic etching of silicon. Mask undercut is known to be highly sensitive to alignment of the etch window with the <110> crystal direction. We show that the configuration of the mask patterns defining the end of the groove has a strong influence on the uniformity of the mask undercut and whether the V-groove sidewalls are true {111} or near {111} planes. Mask patterns with closed ends result in V-grooves whose sides are true (111) planes after long etches; open-ended mask patterns result in V-grooves with near (111) planes. These results can be explained in terms of step generation and movement during the etching process. Displacements of the V-groove centerline as a function of mask misalignment angle and wafer surface misorientation are calculated.

Corresponding author: Michael L. Reed


Cite this article
Songsheng Tan, Robert Boudreau and Michael L. Reed, Effects of Mask Misalignment and Wafer Misorientation on Silicon V-Groove Etching, Sens. Mater., Vol. 15, No. 2, 2003, p. 101-112.



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