pp. 101-112
S&M513 Research Paper of Special Issue Published: 2003 Effects of Mask Misalignment and Wafer Misorientation on Silicon V-Groove Etching [PDF] Songsheng Tan, Robert Boudreau and Michael L. Reed (Received October 10, 2003; Accepted March 1, 2003) Keywords: anisotropic, silicon etching, micromachining, MEMS, V-groove, misaligned
We present an analysis of nonuniform mask undercut which occurs during fabrication of V-grooves by anisotropic etching of silicon. Mask undercut is known to be highly sensitive to alignment of the etch window with the <110> crystal direction. We show that the configuration of the mask patterns defining the end of the groove has a strong influence on the uniformity of the mask undercut and whether the V-groove sidewalls are true {111} or near {111} planes. Mask patterns with closed ends result in V-grooves whose sides are true (111) planes after long etches; open-ended mask patterns result in V-grooves with near (111) planes. These results can be explained in terms of step generation and movement during the etching process. Displacements of the V-groove centerline as a function of mask misalignment angle and wafer surface misorientation are calculated.
Corresponding author: Michael L. ReedCite this article Songsheng Tan, Robert Boudreau and Michael L. Reed, Effects of Mask Misalignment and Wafer Misorientation on Silicon V-Groove Etching, Sens. Mater., Vol. 15, No. 2, 2003, p. 101-112. |