Young Researcher Paper Award 2023
🥇Winners

Notice of retraction
Vol. 34, No. 8(3), S&M3042

Notice of retraction
Vol. 32, No. 8(2), S&M2292

Print: ISSN 0914-4935
Online: ISSN 2435-0869
Sensors and Materials
is an international peer-reviewed open access journal to provide a forum for researchers working in multidisciplinary fields of sensing technology.
Sensors and Materials
is covered by Science Citation Index Expanded (Clarivate Analytics), Scopus (Elsevier), and other databases.

Instructions to authors
English    日本語

Instructions for manuscript preparation
English    日本語

Template
English

Publisher
 MYU K.K.
 Sensors and Materials
 1-23-3-303 Sendagi,
 Bunkyo-ku, Tokyo 113-0022, Japan
 Tel: 81-3-3827-8549
 Fax: 81-3-3827-8547

MYU Research, a scientific publisher, seeks a native English-speaking proofreader with a scientific background. B.Sc. or higher degree is desirable. In-office position; work hours negotiable. Call 03-3827-8549 for further information.


MYU Research

(proofreading and recording)


MYU K.K.
(translation service)


The Art of Writing Scientific Papers

(How to write scientific papers)
(Japanese Only)

Sensors and Materials, Volume 36, Number 10(1) (2024)
Copyright(C) MYU K.K.
pp. 4221-4238
S&M3796 Research Paper of Special Issue
https://doi.org/10.18494/SAM5110
Published: October 11, 2024

Real-time Thermal Error Compensation of Machine Tools Based on Machine Learning Model and Actual Cutting Measurement via Temperature Sensors [PDF]

Gang Chen and Kun-Chieh Wang

(Received April 30, 2024; Accepted September 17, 2024)

Keywords: thermal error, thermal error compensation, CNC machine tools, real-time measurement

In computer-numerical-controlled (CNC) machine tools, factors affecting machining precision mainly stem from the machine’s own geometric errors and errors occurring during cutting due to thermal effects on its structure. Typically, thermal errors contribute to more than 70% of the total error. Hence, minimizing thermal errors in CNC machine tools is highly regarded. One significant and commonly used approach is the thermal error compensation (TEC) method. Although the TEC method has been extensively applied in both laboratory and industrial CNC machines, several challenges remain. For instance, the determination of optimal temperature characteristic points for various CNC machine tools requires improved methods, the mathematical models for predicting and compensating thermal errors are not sufficiently accurate, and there is poor compensation performance under varying cutting conditions. In this research, we focus on thermal error prediction and compensation technology for a CNC high-speed four-rail vertical machining center. Through actual cutting experiments, we measure temperatures at feature points on the machine and spindle deformation using various high-tech sensors. Subsequently, precise prediction and rapid compensation models for thermal errors are established using support vector regression and transfer function matrix methods, respectively. Finally, a TEC system based on a single-chip microprocessor is developed. In this system, we perform real-time TEC during actual machining by adjusting the machine’s original point drift. Results from actual cutting experiments demonstrate that the developed TEC system can effectively reduce the target machine’s thermal deformation from 110 µm to within 10 µm in real time.

Corresponding author: Kun-Chieh Wang


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Cite this article
Gang Chen and Kun-Chieh Wang, Real-time Thermal Error Compensation of Machine Tools Based on Machine Learning Model and Actual Cutting Measurement via Temperature Sensors, Sens. Mater., Vol. 36, No. 10, 2024, p. 4221-4238.



Forthcoming Regular Issues


Forthcoming Special Issues

Special Issue on Applications of Novel Sensors and Related Technologies for Internet of Things
Guest editor, Teen-Hang Meen (National Formosa University), Wenbing Zhao (Cleveland State University), and Cheng-Fu Yang (National University of Kaohsiung)
Call for paper


Special Issue on Advanced Sensing Technologies for Green Energy
Guest editor, Yong Zhu (Griffith University)
Call for paper


Special Issue on Room-temperature-operation Solid-state Radiation Detectors
Guest editor, Toru Aoki (Shizuoka University)
Call for paper


Special Issue on International Conference on Biosensors, Bioelectronics, Biomedical Devices, BioMEMS/NEMS and Applications 2023 (Bio4Apps 2023)
Guest editor, Dzung Viet Dao (Griffith University) and Cong Thanh Nguyen (Griffith University)
Conference website
Call for paper


Special Issue on Advanced Sensing Technologies and Their Applications in Human/Animal Activity Recognition and Behavior Understanding
Guest editor, Kaori Fujinami (Tokyo University of Agriculture and Technology)
Call for paper


Special Issue on Signal Collection, Processing, and System Integration in Automation Applications
Guest editor, Hsiung-Cheng Lin (National Chin-Yi University of Technology)
Call for paper


Copyright(C) MYU K.K. All Rights Reserved.