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Sensors and Materials, Volume 38, Number 4(3) (2026)
Copyright(C) MYU K.K.
pp. 1975-1990
S&M4419 Research paper
https://doi.org/10.18494/SAM6120
Published: April 14, 2026

Geometry-modulated Modeling and System-level Simulation of a Thin-film Force Sensor Integrated with Pneumatic Artificial Muscles [PDF]

Christian Rey M. Alison, Loryliza D. Bulay-og, and Aaron Raymond See

(Received December 15, 2025; Accepted February 25, 2026)

Keywords: quadriceps, FlexiForce, pneumatic artificial muscle, mathematical modeling

The quadriceps muscle plays an essential role in locomotion and knee stability, yet conventional methods for muscle force estimation are often bulky, expensive, and invasive, limiting their suitability for continuous and scalable measurements. To address this limitation, we present a modeling and simulation framework that integrates a FlexiForce A502 thin-film sensor with a pneumatic artificial muscle (PAM) to emulate quadriceps-like force behavior. The proposed model establishes the relationship between internal chamber pressure and localized surface force, while the dynamic response of the thin-film sensor is characterized using a first-order differential equation. Experimental data were analyzed through curve fitting and parameter identification in MATLAB, yielding strong agreement between measured and simulated signals, with a coefficient of determination (R2) of 0.934 and a root mean square error (RMSE) of 0.1493V, thereby validating the proposed modeling approach. A corresponding system-level simulation implemented in Simulink demonstrated that PAM input pressures ranging from 120 to 600 kPa can generate localized patch forces of up to 450 N. These results verify the feasibility of thin-film sensors for real-time muscle-like force estimation and highlight their potential applications in biomechanics, rehabilitation, and soft robotic systems.

Corresponding author: Aaron Raymond See


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Cite this article
Christian Rey M. Alison, Loryliza D. Bulay-og, and Aaron Raymond See, Geometry-modulated Modeling and System-level Simulation of a Thin-film Force Sensor Integrated with Pneumatic Artificial Muscles, Sens. Mater., Vol. 38, No. 4, 2026, p. 1975-1990.



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