Young Researcher Paper Award 2023
🥇Winners

Notice of retraction
Vol. 34, No. 8(3), S&M3042

Notice of retraction
Vol. 32, No. 8(2), S&M2292

Print: ISSN 0914-4935
Online: ISSN 2435-0869
Sensors and Materials
is an international peer-reviewed open access journal to provide a forum for researchers working in multidisciplinary fields of sensing technology.
Sensors and Materials
is covered by Science Citation Index Expanded (Clarivate Analytics), Scopus (Elsevier), and other databases.

Instructions to authors
English    日本語

Instructions for manuscript preparation
English    日本語

Template
English

Publisher
 MYU K.K.
 Sensors and Materials
 1-23-3-303 Sendagi,
 Bunkyo-ku, Tokyo 113-0022, Japan
 Tel: 81-3-3827-8549
 Fax: 81-3-3827-8547

MYU Research, a scientific publisher, seeks a native English-speaking proofreader with a scientific background. B.Sc. or higher degree is desirable. In-office position; work hours negotiable. Call 03-3827-8549 for further information.


MYU Research

(proofreading and recording)


MYU K.K.
(translation service)


The Art of Writing Scientific Papers

(How to write scientific papers)
(Japanese Only)

Sensors and Materials, Volume 36, Number 9(2) (2024)
Copyright(C) MYU K.K.
pp. 3817-3841
S&M3769 Technical Paper of Special Issue
https://doi.org/10.18494/SAM5175
Published: September 5, 2024

Servo Sensor Signal Utilization in Machine Tool Condition Monitoring and Fault Diagnosis [PDF]

Cheng-Kai Huang, Chun-Hao Chen, Kun-Ying Li, and Shih-Jie Wei

(Received June 11, 2024; Accepted August 30, 2024)

Keywords: data-driven sensing, status estimation, fault diagnosis

Because of changing consumer habits, manufacturing processes are shifting from mass production to small-batch production, which is making machining more complex and increasing demands for precision and stability. Machine tools, and thus machining accuracy, are affected by factors such as temperature and cutting load. Existing online estimation techniques often require the installation of additional sensors at specific locations, an approach that has cost and reliability issues, thus limiting industry’s acceptance of these techniques. In practice, most manufacturers rely on offline detection methods, meaning that machining accuracy deviations can take some time to detect. In this study, we developed a technology for monitoring the status of machine tools; this technology, rather than requiring the installation of sensors, uses servo sensor signals to estimate accuracy, diagnose faults, and make recommendations regarding cutting depth parameters. The proposed method leverages a small number of experiments combined with extensive finite element analysis to construct a big data database, followed by the sensitivity and regression analyses of the generated database to produce an estimation model that evaluates machine tool conditions through servo feedback. The results showed that using linear regression to estimate the machine tool’s status achieves good accuracy and that linear regression is easier to implement for real-time compensation. Ultimately, these results can enhance production efficiency and machining accuracy, as well as prevent unforeseen breakdowns.

Corresponding author: Kun-Ying Li


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Cite this article
Cheng-Kai Huang, Chun-Hao Chen, Kun-Ying Li, and Shih-Jie Wei, Servo Sensor Signal Utilization in Machine Tool Condition Monitoring and Fault Diagnosis, Sens. Mater., Vol. 36, No. 9, 2024, p. 3817-3841.



Forthcoming Regular Issues


Forthcoming Special Issues

Applications of Novel Sensors and Related Technologies for Internet of Things
Guest editor, Teen-Hang Meen (National Formosa University), Wenbing Zhao (Cleveland State University), and Cheng-Fu Yang (National University of Kaohsiung)
Call for paper


Special Issue on Advanced Sensing Technologies for Green Energy
Guest editor, Yong Zhu (Griffith University)
Call for paper


Special Issue on Room-temperature-operation Solid-state Radiation Detectors
Guest editor, Toru Aoki (Shizuoka University)
Call for paper


Special Issue on International Conference on Biosensors, Bioelectronics, Biomedical Devices, BioMEMS/NEMS and Applications 2023 (Bio4Apps 2023)
Guest editor, Dzung Viet Dao (Griffith University) and Cong Thanh Nguyen (Griffith University)
Conference website
Call for paper


Special Issue on Advanced Sensing Technologies and Their Applications in Human/Animal Activity Recognition and Behavior Understanding
Guest editor, Kaori Fujinami (Tokyo University of Agriculture and Technology)
Call for paper


Special Issue on Piezoelectric Thin Films and Piezoelectric MEMS
Guest editor, Isaku Kanno (Kobe University)
Call for paper


Copyright(C) MYU K.K. All Rights Reserved.