pp. 2421-2430
S&M4064 Technical Paper of Special Issue https://doi.org/10.18494/SAM5671 Published: June 20, 2025 Fabrication of a Dual-axis Auto Solar Tracking System [PDF] Ho-Sheng Chen, Xiao-Qing Lin, Chao-Ming Hsu, and Cheng-Fu Yang (Received March 31, 2025; Accepted May 26, 2025) Keywords: cost-effective and dual-axis solar tracking mechanism, SolidWorks CAD software, finite element analysis software
A complete solar tracking system consists of several key components: a concentrator, a receiver, and the electromechanical equipment that together convert sunlight into electrical energy. In addition, a tracking structure is necessary to allow solar panels to follow the sun’s path, maximizing the amount of sunlight they can capture throughout the day. This structure must also incorporate sensor elements that precisely track the sun’s position to ensure optimal performance. Lastly, a control system is needed to efficiently manage and utilize the collected energy. In this research, we focused on reducing manufacturing costs and increasing solar power output while ensuring the system’s safety and stability. The goal was to provide a straightforward method for constructing the system, using both functional and strength design principles to create a simple yet effective dual-axis auto solar tracking mechanism. The development process began with designing the tracking mechanism using AutoCAD to generate detailed engineering drawings that specified dimensions and tolerances. A bill of materials was also created, and an initial cost was estimated. The manufacturing of the mechanism was then outsourced to the most suitable supplier. Before assembly, a series of functionality tests were conducted, followed by continuous revisions and adjustments. These iterative tests ensured the mechanism’s safety and performance. Once the system met all the design requirements outlined in this research, the production process was considered complete.
Corresponding author: Chao-Ming Hsu and Cheng-Fu Yang![]() ![]() This work is licensed under a Creative Commons Attribution 4.0 International License. Cite this article Ho-Sheng Chen, Xiao-Qing Lin, Chao-Ming Hsu, and Cheng-Fu Yang , Fabrication of a Dual-axis Auto Solar Tracking System , Sens. Mater., Vol. 37, No. 6, 2025, p. 2421-2430. |